Auminum Melting Furnace

Aluminum furnaces in industrial production

Aluminum melting furnace for melting aluminum alloy, raw materials include aluminum ingots, scrap aluminum castings, scrap aluminum doors and windows, used wires and used cans, etc. It can be equipped with automatic aluminum ingot production line for automatic casting, It can also be used in equipment such as die-casting and casting.

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Product Features

1, The smelting speed is fast, the burning rate is low, and the recovery rate of scrap aluminum is 92%.
2, Discharge flexible, can be discharged at the bottom of the furnace body, or turning the furnace body to discharge.
3, The equipment is fully digitally controlled with high stability and reliability.
4.Equipment life is more than ten years.
5, With automatic casting line can realize continuous production operation.
6, Equipment with a capacity below 3T can be cooled by air cooling without water cooling equipment.
7, Electricity consumption per ton 360kwh.
8, Using high quality silicon crucible, Uniform and stable heating temperature, the average life of crucible can be extended by more than 50%.
9, During the smelting process, the aluminum liquid has no flow, no tumbling, reduces oxidation, and the compo-sition remains unchanged.

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Real Production Experience and Daily Use

In practice, this Aluminum melting furnace provides stable melting when handling a variety of aluminum materials, including scrap, ingots, and recycled castings. The calm molten surface reduces oxidation, and alloy composition remains steady across multiple batches. Operators report that the digital control system simplifies temperature management, reducing the need for constant manual adjustments.

The discharge options—bottom tap or tilting—allow the furnace to fit seamlessly into different production layouts. Factories using automatic ingot lines benefit from the continuous casting capability, while smaller workshops appreciate air-cooling models that avoid the complexity of water systems.

Silicon crucibles show extended durability over long runs, contributing to less downtime and more predictable output. Energy consumption is efficient at 360 kWh per ton, which helps manage operational costs.

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Key Considerations for Daily Furnace Operations

• Material Handling: Plan scrap and ingot input to maintain smooth melting cycles.
• Temperature Management: Use digital monitoring to keep uniform heat across the crucible.
• Discharge Strategy: Choose the method that fits your production line—tilt or bottom discharge.
• Power and Infrastructure: Ensure stable electricity; air-cooled units simplify setup for smaller plants.
• Workflow Integration: Align the furnace with casting, die-casting, or ingot lines for continuous production.

By focusing on these aspects, operators can ensure steady production, reduce alloy inconsistencies, and maximize scrap recovery.

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This furnace is particularly suited for:

• Aluminum recycling plants handling mixed scrap
• Die-casting and ingot production lines
• Factories seeking continuous operation with minimal interruptions
• Plants requiring stable alloy composition and predictable output
• Facilities with limited water infrastructure that benefit from air-cooled units

Overall, it offers a practical and reliable solution for daily aluminum melting needs, providing operational stability, energy efficiency, and workflow adaptability.